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solid wood nosing for plywood.

by:Qin Ge Ceramic & Building     2020-03-09
Plywood is a great material for building cabinets, bookcases and bookshelves.
But unless covered with a layer of wood, the exposed edges often look unfinished.
While wood veneer tape is a simple way to cover the edges, a better way is to glue or nail on solid wood nosing.
It looks good and durable to protect vulnerable edges from high damagewear areas.
It also hardens the plywood, an important feature of the shelf.
As we have shown in this article, if you make it wider than plywood, the extra stiffness will help to prevent the plywood shelf from drooping.
Unlike thin veneer edges, the wood edges can be routed to produce decorative edges (Photo 8).
In this article, we will show you how to glue and clamp the wood on the plywood and how to polish the top for a perfectly flush surface and almost invisible joints. Pipe clamps ($15 each)
As we are using, there are family centers, hardware stores, and lumberjacks.
This is a good investment.
For a variety of adhesive items around the house, they usually come in handy.
Buy a black iron pipe (3/4 in. or 1/2 in.
Depends on your clip)
Thread at least one end to complete each fixture (2-ft. and 4-ft.
Pipe is the most common).
You also need a sanding machine with 120.
The belt will polish the edge flush, but 100-
Sandpaper wrapped on wood or rubber grinding blocks can also work.
Only more elbow grease is needed.
Set the fixture before starting the glue, if the fixture is set before starting, the glue and clamping operation will be more smooth.
This way, you can move quickly once you apply glue.
Figure 1 shows the settings we use.
Any direct pieces of wood can be used for clip pads.
They protect the noise and plywood from the metal fixture surface and help to spread the force of the fixture to a wider area.
Fix the plywood above the fixture using a partition and flush to the top edge of the noise.
Starting from straight.
Edge plywood and straight plate can use any size and thickness you want. But 3/4-in.
Thick bars from 3/4 to 11/2 in.
Wide is easy to find and looks great.
If you do not have a table saw, you can cut a clean, accurate edge on the plywood by clamping the ruler onto the sheet and using it as a guide for the round saw.
There are hard boards for tasting in both the family center and the lumberyard.
If you want 3/4in. x 3/4-hr.
Nosing, you have to tear it off the table or tear it off at the lumberyard.
Cut the plywood into length, or if you need more precision, take it a little longer and cut it again.
You don\'t need too much glue, making an almost indestructible glue joint requires only a thin layer of yellow wood glue, and the extra glue just does a bigger cleaning job, which causes the noise to slide around, make alignment difficult.
To get the right amount of feeling, unplug it after you slide nosing back and forth on the glue (Photo 3)
Look at the back.
You should see a thin and uniform layer of glue covering both mating surfaces.
When you use the clip, a small piece of glue oozes out of the seam.
When you clip the plywood together, it\'s hard to get the plywood and nosing arranged very flush.
Put all the clips away, but don\'t tighten them.
Then when you tighten the clip, push the horn up or down to adjust it.
Keep nosing slightly above the plywood, about the thickness of a piece of paper (Photo 4)
, The glue is washed with sand after drying (Photo 7).
Don\'t let the glue harden and clean the glue and squeeze-
If you catch it at the right time, it\'s easy to get out (Photo 5).
At room temperature, the glue will be enough for you to remove the clip and scrape off the excess in about 20 to 30 minutes.
Since the glue has not yet reached full strength, you still have to be careful not to plug the loose pot of nosing.
Removing the plywood from the clip makes room for the next piece, and it is convenient to scrape the glue from the top and bottom.
Dry glue apply is hard to see and can cause trouble when you apply the finish on the plywood.
Photo 6 shows how to wipe dry glue with a wet rag.
Wet glue is shown as white spot, you can scrape it off with sharp glue
Edge putty knife.
The top layer of plywood is a thin layer of wood, called veneer.
It is easy to accidentally Polish through this veneer, revealing the Lower Wood that does not match the surface.
120 with light pressure and fine-
The sand belt on the Sander.
Stop grinding as soon as you see the curved pencil line starting to disappear on the glue joint (Photo 7).
Be careful to keep the Sander completely flat.
Tilting it to the plywood may cause it to flow sand on the veneer.
Tilting it will reduce the noise.
If the sound is not very flush, do it by hand-sanding.
There are many other ways to make the noise completely flush with the plywood.
Experienced carpentry uses sharp aircraft and forklifts.
Router with flush-
The trim bit is also well done.
But both technologies require practice to achieve the desired results.
If you want to dress up the edge of the plywood rack, simply highlight a shape on solid wood nosing (Photo 8).
Be sure to wear safety glasses, hearing protection and dust cover when routing.
When you face the shelves, move the router from left to right.
1 Set the fixture (
One every 8 to 10 minutes. )
Fixture pads and gaskets on the work table.
Adjust the fixture to a slightly wider position than the shelf and nosing. [
Slightly] Illustrations
2 Lay a thin layer of glue along the edge of the plywood, about the thickness and width of the laces. [
Slightly] Illustrations
3 Press nosing on the plywood and move it back and forth to apply the glue.
A thin layer of glue should completely cover the mating surface. [
Slightly] Illustrations
4 Put the shelf in the clip and make a loud noise.
Feel the joints with your fingertips, adjust the noise until when you tighten the clip, the top is the hair width above the plywood. [
Slightly] Illustrations
Let the glue solidify for about 30 minutes until it becomes rubber-like and begins to change color.
Scrape off part of the hardened glue with an putty knife. [
Slightly] Illustrations
Wet the surface with a wet rag to show dry glue stains.
Scrape them off when they are wet.
Let the glue freeze for another hour. [
Slightly] Illustrations
Paint a pencil line along the length of the plywood and overlap it on the noise.
Carefully polish the noise with a Sander and 120
Be careful until the pencil line disappears and the noise is flush with plywood. [
Slightly] Illustrations
8 clamp the shelf onto the work table and shape the edges of the noise with the router and the forming bit. [
Slightly] IllustrationsNo-
If you are painting plywood, or you don\'t mind the appearance of the filled nail hole, you can simply fix the nail hole in place with glue instead of messing around with the clip.
1-pre-drilling1/2 in.
Complete the nail with a set of nail clippers and drive it below the surface.
Then fill the holes with wood filler or patch compound and polish them smooth before painting or fill the holes with matching putty after paint and paint the wood.
Oh, I\'m grinding!
I \'ve been stuck on a lot of shelves over the years.
The most difficult part so far is to rinse the nosing onto the plywood.
I can\'t tell you how many times I accidentally polished the veneer during this process.
It\'s usually because I decided to remove the last bit of outstanding noise with a Sander instead of stopping to polish it with my hands.
But even polishing on the veneer is not a fatal mistake.
You will still be able to use this shelf in most cases and you will be the only one to notice this error.
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